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Polished Concrete In Salem Oregon | Case Study

oregon concrete polishing

Transforming a Manufacturing Facility’s Floor with Polished Concrete in Salem, Oregon

Boise Cascade, a prominent client in Salem, Oregon, sought to rejuvenate their 150,000 sq. ft. manufacturing facility with polished concrete. With a 9,000 sq. ft. area in need of attention, they enlisted the expertise of Parker Smith, a polished concrete contractor from Smith and Company Painting in McMinnville (503-472-8100). The challenging project involved transforming a 30-year-old, heavily used floor with numerous patches and failing epoxy coating into a beautiful, easy-to-maintain surface.

Concrete Polishing Project Highlights:

  • Location: Salem, Oregon
  • Client: Boise Cascade
  • Facility Type: Manufacturing facility
  • Concrete Polishing Contractor: Parker Smith, Smith and Company Painting, McMinnville, Oregon (503-472-8100)
  • Building Size: 150,000 sq. ft.
  • Project Scope: Polish 9,000 sq. ft. of concrete flooring
  • Timeline: Three weekends (Friday, Saturday, Sunday)

About The Polished Concrete Project

The manufacturing facility’s floor had seen better days. Constant heavy forklift traffic and multiple epoxy coatings had taken their toll on the 30-year-old concrete surface. Parker Smith and his team devised a plan to complete the project in three 3,000 sq. ft. sections, each tackled over a weekend, for a total of three weekends.

The polishing process began with 16 grit diamonds to remove the old epoxy coating. Gradually, the team worked their way up to an 800 grit polish, resulting in a stunning finish. During the polishing, a densifier and a couple of coats of penetrating sealer were applied to the slab to ensure durability and protection.

Boise Cascade was extremely satisfied with the results. The peeling epoxy was no longer an issue, and the polished concrete floor not only looked fantastic but was also easy to clean. Smith and Company Painting also developed a maintenance plan for the client, ensuring the floor would remain in pristine condition for years to come.

Polished Concrete By Smith and Company Painting of McMinnville Oregon

This Salem, Oregon manufacturing facility experienced a remarkable transformation thanks to the polished concrete expertise of Parker Smith and his team at Smith and Company Painting. The once worn-out and patchy floor was converted into a gleaming, low-maintenance surface that the client was proud to showcase. The project’s success demonstrates the potential of polished concrete as a practical and visually appealing flooring solution in industrial environments.

 

 

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Garage Epoxy Floor Portland Customer Review [Best 5 out of 5 Stars!]

 

If you’re considering new epoxy floor coatings for your garage floor or any room of your home or business, you need look no further than Smith and Company Painting. Our expert team offers friendly, reliable service and premium quality products for your new floor. You can trust that we will get the job completed according to your needs, timeline and budget.
 
See the video above about what one of our customers had to say about our service.
 

 

Smith and Company Painting, Inc. McMinnville All Star Review

We hired Smith & Company last week to do an epoxy finish on our garage floors of the home we are purchasing. Parker’s crew showed up exactly on time and got started on the project right away. The crew introduced themselves and were very friendly and professional. They worked quickly and the garage floor turned out amazing. I never thought I would say that a garage floor looked beautiful, but it does!! What a striking difference, and it will be so much easier to keep clean. It was a long day – 8am to about 7:30pm – but it’s a big garage 🙂 I would not hesitate to hire these guys again in a heartbeat!!

Smith and Company Painting, Inc.
570 SE Davis St
McMinnville OR
97128

Looking for the best garage epoxy floor Portland offers? Smith and Company Painting epoxy experts can help you choose the right flooring for your needs and budget. Give us a call today (503) 472-8100
or use our free quote form to send us a message.

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Why Use Epoxy Floors for Garages? Benefits and Advantages

Epoxy garage floors are quickly becoming a favorite for many homeowners and with good reason – they come with unbeatable benefits. In case you haven’t heard of it, epoxy is a resin that is poured onto an existing floor such as concrete. When it sets it makes for a great floor. If you are shopping for a new garage floor you should consider an epoxy one because you will enjoy the following benefits.

portlandgaragefloorThe most important benefit of garage epoxy floors is how durable they are. Your garage floor takes a lot of beating – you park your car in there, there are tools that drop on it from time to time as well as other forms of wear and tear. An epoxy floor will take all this quite well – it will be many years before you need to install new garage flooring.

Epoxy is resistant to most harmful things. It is resistant to fire, harsh chemicals and many other things that would destroy other kinds of floors. If you install epoxy on your garage floor you will have an easy time when it comes to maintenance – all that it needs is a mop and some water – one wipe is enough to get it clean. There is a wide variety of epoxy flooring to choose from. You can have your epoxy floor in different designs and colors as well as finishes.

Installing epoxy is easy; in fact, if you are a handy person you can do it yourself in a few hours. If you are not into DIY you can call in a contractor – they won’t charge you very much because it is a simple job. Compared to other kinds of floors epoxy is less expensive; you will pay less than you would if you installed wood or marble instead.

Epoxy flooring is not just for your garage. Since it comes in many designs and colors you can install it in your house too. Just to be safe make sure that you buy the non-slip additive – it will stop your family from nasty slips and falls. If you are looking for additional leaving space in your home such as an extra bedroom or office space a garage epoxy floor is the way to go – it will help transform it into a beautiful room. You cannot go wrong if you choose Portland Garage Floor. Many homeowners have installed it and are very happy with it. You should join their numbers by shopping for one today!

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How To Install Self-Leveling Concrete – Portland Garage Floor

Self leveling concrete is used to level a floor prior to the installation of tiles or interior floor coverings. Usually done during renovations or when floor coverings are changed. Self-leveling concrete can also be used as a wear surface. It can be colored and sealed to produce a polished concrete result.

portland-garage-floorThis can be a DIY project. But you should take note that the self-leveling compound will set usually set within 20 minutes. Therefore if you are dealing with a larger area and you think it may cost you more time, it is advisable to have a partner to finish the job on time. The cost for self-leveling compound ranges from $1.00to $3.00 per square foot. Of course this will depend with how thick you want the self-leveling. Frequently it is applied from ¼ to 3/8th inch thick.

Steps to Install Self-leveling Concrete

  1. Clean the floor thoroughly by sweeping and vacuuming the floor. It is suggested to use a mechanical floor grinder or shot blaster to remove blemishes and open the pores of the concrete.
  2. Mix the concrete leveling compound with water. Pour water first into the bucket and then the self-leveling compound. Mix the compound and water using a paddle mixer to a smooth, milkshake consistency. Add more water move as soon as possible into the first application area.
  3. Pour the mixed concrete on the floor starting with the low spot. Spread the self-leveling concrete using a straightedge smoother with a back and forth motion. While compound begins to set trowel the edges until smooth.
  4. Repeat steps when necessary. Once done clean all the tools and materials used. This is for the reason that leveling compound begins to set in 20 minutes. Straightedge needs to be cleaned since it’s necessary to finish the remaining areas.
  5. You can use a four inch floor scraper to smooth out areas once the compound has set right before it cures.

Necessary Tools and Materials

  • Water
  • Shop vac
  • Broom
  • 6 to 8 straightedge
  • 5 gallon bucket
  • Water
  • Self-leveling compound
  • Paddle mixer
  • ½ inch drill
  • 4 inch floor scraper
  • Float trowel

Don’t forget about safety measures. Use safety goggles and a dust mask. Don’t forget to wear them.

Note:

Always keep in mind that self-leveling compound sets fast, usually within 20 minutes if the correct amount of water is used. To get more information about self-leveling installation you can call an expert or you can do research to compare cost and to know how to install Concrete Coatings properly.

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What Is Polished Concrete – Portland Garage Floor

Concrete polishing is the mechanical refinement of the concrete surface to its purest form with diamond abrasives. The result is a beautiful, durable and efficient surface which eliminates the need for carpets or tile that require expensive replacement, maintenance and use of harsh cleaning chemicals.

portland-garage-floor1Diamond abrasives are used to refine the surface, removing the microscopic peaks and valleys during the process. With the application of a densifier, which reacts within the Concrete Flooring, this creates a surface with increased reactivity, wear resistance, and ease of maintenance.

Each diamond tool is designed to not only remove scratches from previous grits, but to completely refine the surface to its maximum refinement. This creates reflective clarity and durability without the use of topical coatings and/or sealers. Here are the steps in polishing a concrete. It comes down to only three parts, area preparation, grinding, buffing and sealing.

STEPS on how to Polished a Concrete

  1. Area preparation. You can evaluate the hardness of a concrete by using the tools included in polishing kits. You need to determine the whether the concrete is soft, medium or hard. The reason behind this is this will allow you to mix or fin-tune the polishing process.
  • Clean the area or surface. Make sure that stubborn stains or mold, any debris, dirt or grease are removed. Prepare warm water with mild detergent and scrub the floor using a bristle brush. Rinse the floor and let it dry. Be mindful of your safety. You might need to use a much denser or tougher chemical to remove stubborn stains. Use protective gloves and goggles. Lastly make sure the area is well-ventilated.
  • Repair any concrete cracks.

2. Grinding

  • Wear protective gear. Be careful for your safety, don’t forget to wear protective gloves, goggles and mask if necessary.
  • Start grinding with the coarsest disc. You can start with 80-grit disc but if you think there are stubborn stains you can start with a 40-grit disc.
  • Progress to another grinder size. It might be necessary to use two or three more grinding disc. The higher the progress of the grinding, the less coarse the grit-size will be.
  • Mix densifier during the process. Apply liquid chemical hardener to help solidify the concrete.
  • Finally use the 800- 3000-grit discs. Polishing to 400 grit – 800 grit will produce a matte to semi- gloss finish. 800 – 3,000 finish produces a semi to high gloss result.
  1. Buffing and Sealing.
  • Apply sealer.
  • Burnish the seal coats with a high speed buffer.